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Pressure Testing

Installers should ensure that all non-Hep2O® products can withstand the test pressure by checking with other relevant manufacturers. When testing Hep2O pipework systems, the recommended test pressure is:
For Hep2O® fittings with grab wedges - 1.5 times working pressure.
For Hep2O® grab ring and SlimLine fittings - a further test to 18 Bar.

If the system contains ANY grab ring or SlimLine fittings the further test to a maximum of 18 Bar should always be undertaken. Care should be taken to disconnect any appliances or fittings that will not withstand, or will be damaged by testing at 18 Bar. For testing procedure see below. The duration of the test should be not less than 1 hour in accordance with BS 6700.

Figure No. 65
Pressure Testing
Figure No. 66
Pressure Testing Kit (HX81)

Pressure Test Procedure:
1. Ensure any non-Hep2O® components in system will withstand test pressure.
2. Blank off all open ends using Hep2O® Blanking Pegs (HX44) or Blanking Plugs (HX41).
3. Connect pressure hose to system at a convenient point using a demountable socket.
4. Close Valve V2 and open Valve V1.
5. Fill system to be tested with water ensuring system is completely full of water (purge all air).
6. Raise pressure to test pressure and close Valve V1.
7. At end of test duration, gently tap gauge with a finger (to ensure pointer is 'free'). Read pressure on gauge, no appreciable drop in pressure should be noticed to indicate the system is watertight.
8. Release Valve V1 and V2 to release pressure from system. Drain system if necessary.
9. Replace cap and components in socket used for connection to test kit.

Remember! Pressure Testing is NOT a substitute for making sure the Correct Insertion Depth of the Tube into the fitting using either the Chevron marks or a pencil mark has been achieved. For correct method (see Fig 8).
© 2008 Wavin
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